A new era of manufacturing

As the 4th Industrial Revolution gathers pace, advances in technology provide significant opportunities for manufacturers to digitally transform their operations utilising data-driven decision making to increase their competitiveness and improve efficiency.

Quill’s comprehensive Production Monitoring and Condition Monitoring solutions provide real time visibility and insights into machine utilisation, performance and availability, helping manufacturers to maximise their yield by improving production line efficiency, reducing waste, improving equipment reliability and reducing unplanned downtime.

Helping manufacturers
to be more competitive

Making real-time Production and Condition Monitoring easy and affordable

1. Improved Efficiencies

Real-time production visibility allows for intervention as and when problems arise. Problems can be diagnosed and resolved immediately, reducing production stoppages, and increasing production line productivity

2. Increased Uptime

Allow factory equipment to communicate information about their health and operational status allows manufacturers to anticipate and plan for critical maintenance and servicing

3. Time Saving

Gathering production data in real-time provides manufacturers with instantaneous production reports at the end of each shift, saving valuable management time each week

4. Maintenance Scheduling

Automating the gathering of health data from the factory production equipment allows customers to track the lifecycle of each asset and sub-component to ensure that equipment is serviced as required

5. Easily Measure KPIs

Automating the monitoring of industrial processes allows customers to provide data-driven evidence of process adherence and service levels having been met

6. Root Cause Analysis

Utilizing modern machine learning techniques we train our models with your data to identify abnormal operation, determine the cause of outages and predict imminent failures

Insights at the speed of Data

Quill’s dashboard provides a window into the operating status of your critical equipment. Now you can view previously inaccessible machine data, giving you real-time visibility into critical operations and identifying issues before they become expensive problems or painful disruptions. Quill’s dashboard provides valuable insights into the performance and usage of plant equipment, with a consolidated view of all your equipment, regardless of location.

  • Visualise your entire critical equipment estate and drill down into individual machines to see real-time status information
  • Understand real-time and historical equipment performance and how it is affecting your business operations
  • Maximize equipment effectiveness by understanding usage patterns, identifying peak hours and idle times
  • View asset management information and asset utilization information to help service teams understand ongoing equipment needs
  • Understand how to optimally deploy equipment to balance workloads and ensure users can seamlessly execute jobs
  • Alert service teams with advance insights into potential disruptions and take corrective action to minimize downtime
  • Historical performance data, trends and alarms are stored in our secure databases and always available to you
  • User friendly, cloud based solution, accessible from anywhere via web or mobile interface

One platform giving you full visibility of all your machines critical data accessible in one comprehensive dashboard. Wherever you are.

Plug & Play installation

Quill’s solution is modular and easily configured and expanded. With plug & play installation, integration of Quill’s sensors and information gateway with your systems is straightforward. With Quill you can start monitoring all of your machines in just a few hours.

Insights

Proactively monitor, analyse and resolve

With 24x7 automated monitoring and alerting, Quill removes the need for manual monitoring or measurement, helping you to improve plant stability and realize significant savings in servicing costs.

Quill quickly identifies under-performing assets using advanced analytics to help identify the root cause of performance anomalies and to also predict impending failure. Forearmed with this insight preventative action can be taken by service teams to resolve issues and avoid costly interruptions or downtime.

Root cause analysis

Machines experience various issues throughout their operational lifespan. Vibration, temperature and pressure variations, overuse and misuse, inconsistent electrical supply and other factors can all negatively affect the performance your equipment. These problems often go unseen, leading to equipment failure before they can be detected and addressed.

Quill addresses this challenge by utilizing modern machine learning techniques to identify developing failures and alerting on it. We train our models with your data to identify abnormal operation and predict imminent failures helping you to take action before it’s too late.

Take control of your equipment maintenance

Quill’s anomaly detection provides accurate predictions of impending disruptions, giving you more time to plan maintenance activities. Aligning with your specific needs and continuously evaluating the operating conditions of your assets, Quill monitors and reports on machine condition as well as operational behaviour, allowing for more targeted maintenance planning and better management of servicing budgets.

Minimize downtime and improve the lifespan of your equipment

By enabling visibility of previously unavailable machine data, Quill empowers decision makers with insights into the performance, health and availability of their critical equipment, enabling them to take action in real-time to ensure that operations run smoothly and critical machines perform as intended.

Early detection and remediation of problems not only minimizes downtime, it also improves the working lifespan of the equipment by ensuring that it is performing optimally.
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